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Development of Breathable Waterproof Polyurethane-Coated Cotton Fabric Using Surfactant.

Amna Siddique1, Noor Fatima1, Shengkai Liu2

  • 1School of Engineering and Technology, National Textile University, Faisalabad 37610, Pakistan.

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Summary

This study developed a breathable and waterproof fabric for outdoor apparel using a novel polyurethane coating with incorporated micropores. The innovative textile offers superior comfort and performance for demanding activities.

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Area of Science:

  • Materials Science
  • Textile Engineering
  • Polymer Science

Background:

  • Polyurethane (PU) coatings enhance textile water resistance but often compromise breathability.
  • Breathability is essential for comfort in outdoor apparel.
  • Existing waterproof textiles struggle to balance water resistance with air permeability.

Purpose of the Study:

  • To develop a breathable and waterproof polyurethane-based fabric for outdoor apparel.
  • To address the limitations of conventional PU-coated textiles regarding breathability.
  • To create a fabric suitable for demanding outdoor activities through enhanced comfort and performance.

Main Methods:

  • Incorporation of a surfactant into the PU coating formulation.
  • Creation of micropores within the PU coating via the surfactant.
  • Characterization of fabric performance including contact angle, water penetration, air permeability, and water vapor permeability.
  • Evaluation of mechanical properties such as water repellency, abrasion resistance, and tear strength.

Main Results:

  • The fabric achieved a high contact angle (110°), indicating excellent water repellency.
  • Demonstrated superior water penetration resistance (6.4 cm H2O).
  • Exhibited exceptional air permeability (210 L/m2/s) and water vapor permeability (480 g/m2/day).
  • Showcased robust mechanical properties including abrasion resistance and tear strength.

Conclusions:

  • The developed fabric successfully balances breathability and waterproofness for outdoor apparel.
  • The innovative microporous PU coating enhances thermal and moisture management for user comfort.
  • This technology offers a significant advancement for functional textiles in demanding environments and aligns with SDG 9.