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Structural analysis and multi-objective optimization of sealing structure for cryogenic liquid hydrogen triple-offset
Shuxun Li1,2, Bojiang Yin3,4, Cong Wei1,2
1School of Petrochemical Engineering , Lanzhou University of Technology , 730050, Lanzhou, PR China.
Scientific Reports
|October 15, 2025
Summary
A novel soft-sealing structure enhances liquid hydrogen valve sealing by compensating for cold shrinkage. This optimization improves bidirectional sealing performance in rocket fuel systems under ultra-low temperatures.
Area of Science:
- Cryogenic Engineering
- Mechanical Engineering
- Materials Science
Background:
- Sealing failures in liquid hydrogen triple-offset butterfly valves are critical in rocket fuel delivery.
- Insufficient cold shrinkage compensation capability at ultra-low temperatures causes these failures.
Purpose of the Study:
- To propose and evaluate a soft-sealing elastic compensation structure for cryogenic butterfly valves.
- To optimize the sealing structure for reliable bidirectional sealing under liquid hydrogen conditions.
Main Methods:
- Thermo-mechanical coupling analysis to evaluate sealing performance.
- Spearman sensitivity analysis to identify key optimization variables (radial offset, third offset angle, sealing surface width, interference).
- Optimal Latin hypercube sampling, RBF surrogate model, and NSGA-II algorithm for multi-objective optimization.
Main Results:
- Forward sealing: Maximum contact stress decreased by 23.43%, average contact stress by 22.41%.
- Reverse sealing: Maximum contact stress increased by 51.07%, average contact stress by 48.83%.
- Achieved reliable bidirectional sealing under ultra-low temperatures.
Conclusions:
- The proposed soft-sealing elastic compensation structure effectively addresses sealing failures in liquid hydrogen butterfly valves.
- The optimized structure ensures reliable bidirectional sealing performance in cryogenic environments.
- This research contributes to the safety and efficiency of rocket fuel delivery systems.
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