Design and Evaluation Method of a High-Overload Test Device Based on AD-TRIZ

High-overload testing equipment is a key platform for evaluating mechanical performance under extreme conditions, requiring specialized functional design to meet stringent operational demands. The current design process faces numerous challenges, including overreliance on designers' experience, incomplete requirement analysis, and insufficient automation, resulting in suboptimal solutions. To address these issues, in this study, we propose an integrated method based on axiomatic design (AD) and the Theory of Inventive Problem Solving (TRIZ). This method systematically decomposes technical specifications, maps requirements to a structural framework, and resolves design conflicts using inventive principles. The method employs a comprehensive evaluation framework combining the analytic hierarchy process (AHP) and quality function deployment (QFD) to quantitatively assess candidate designs. It facilitates the development of efficient, standardized high-load testing equipment solutions, enhancing design reliability and innovation capabilities.