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Performance Assessment of Mechanically Recycled EPS.

Domagoj Tkalčić1, Jelena Vukadin1, Bojan Milovanović1

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Recycled expanded polystyrene (EPS) composites maintain key mechanical and thermal properties for insulation, even with moderate recycled content. Density is the primary predictor of performance, aligning with industry standards.

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Area of Science:

  • Materials Science
  • Sustainable Engineering
  • Polymer Science

Background:

  • Expanded polystyrene (EPS) is a common thermal insulation material.
  • Incorporating recycled EPS into new composites is crucial for sustainability and circular economy principles.
  • Understanding the impact of recycled content on EPS properties is essential for its effective reuse.

Purpose of the Study:

  • To evaluate the mechanical and thermal performance of EPS composites containing varying percentages of mechanically recycled EPS.
  • To compare the effects of recycled EPS from construction and packaging waste.
  • To determine if existing industry standards (EN 13163) can predict the properties of recycled EPS composites.

Main Methods:

  • EPS composites were fabricated with 5%, 10%, 25%, and 50% recycled EPS from two sources.
  • Key properties including density, compressive strength, bending strength, and thermal conductivity were measured.
  • Results were analyzed against predictive models from EN 13163:2016.

Main Results:

  • Increasing recycled EPS content reduced composite density, especially above 10-25%.
  • Compressive strength correlated strongly with density, consistent with virgin EPS models.
  • Thermal conductivity showed minimal changes, with slight increases at 50% recycled content.
  • Bending strength decreased with higher recycled content, particularly for packaging EPS.

Conclusions:

  • EPS composites with moderate recycled content (up to 50%) can meet performance requirements for thermal insulation.
  • Density remains the primary factor for predicting mechanical and thermal properties, as per EN 13163.
  • Further research into microstructure is needed to understand property degradation at higher recycled levels.