Sustainable Bio-Gelatin Fiber-Reinforced Composites with Ionic Coordination: Mechanical and Thermal Properties

A novel bio-gelatin fiber-reinforced composite (BFRC) was first developed by incorporating industrial bone glue/gelatin as the matrix, magnesium oxide (MgO) as an additive, and natural or synthetic fibers as reinforcement. Systematic tests evaluated mechanical, impact, and thermal performance, alongside microstructural mechanisms. Results showed that polyethylene (PE) fiber-reinforced composites achieved a tensile strength of 3.40 MPa and tensile strain of 10.77%, with notable improvements in compressive and flexural strength. PE-based composites also showed excellent impact energy absorption, while bamboo fiber-reinforced composites exhibited higher thermal conductivity. Microstructural analysis revealed that coordination between Mg²⁺ ions and amino acids in gelatin formed a stable cross-linked network, densifying the matrix and improving structural integrity. A multi-criteria evaluation using the TOPSIS model identified the BC-PE formulation as the most balanced system, combining strength, toughness, and thermal regulation. These findings demonstrate that ionic coordination and fiber reinforcement can overcome inherent weaknesses of gelatin matrices, offering a sustainable pathway for building insulation and cushioning packaging applications.