Effect of Expansive Agent on Properties and Microstructure of Coal Gangue-Slag-Fly Ash Based Geopolymer

Expansive agents (CaO, MgO, C₄A₃Š) were incorporated into coal gangue-slag-fly ash based geopolymer (CSFG). The influence of expansive agents on the properties and microstructure of CSFG was investigated by macroscopic tests including setting time, compressive strength, and shrinkage values, along with microstructural tests including XRD, FTIR, SEM-EDS, and BET. Results showed that CaO and MgO added separately and their combination exhibited similar trends, with CaO added separately yielding the most favorable outcome. In comparison to the control group, the sample with 7% CaO reduced initial and final setting times by 43.6% and 52.8%, increased 28 d compressive strength by 12.6%, and decreased 28 d drying shrinkage and autogenous shrinkage values by 43.5% and 29.9%, respectively. Moderate MgO and CaO enhanced dissolution of precursors (e.g., coal gangue, fly ash), promoting formation of C-A-S-H gel, CaCO₃, and periclase. Incorporating 3% C₄A₃Š shortened initial and final setting times by 41.3% and 17.8%, improved 28 d compressive strength by 32.2%, but increased 28 d drying and autogenous shrinkage values by 58.3% and 12.8%. Exceeding 3% content significantly reduced 3 d strength. Excessive C₄A₃Š promoted rapid ettringite (AFt) formation, leading to microcracking. Correction prediction models for drying shrinkage strain and autogenous shrinkage strain of CSFG were developed, demonstrating good agreement between predictive and actual values.