Flame-Retardant Polyvinyl Alcohol Materials: Mechanisms, Design Strategies, and Multifunctional Applications

Polyvinyl alcohol (PVA), a water-soluble, biodegradable, and biocompatible polymer, has garnered significant attention in recent years for its applications such as packaging, electronics, biomedical materials, and water treatment. However, its high flammability poses a substantial limitation in fire-sensitive environments. To address this challenge, significant research efforts have been devoted to improving the flame retardancy and suppressing the smoke toxicity of PVA through various strategies. This review presents diverse modification strategies that have been developed for PVA, including physical blending with polymers and nanofillers, chemical modifications such as esterification, acetalization, and crosslinking, and advanced surface engineering techniques such as plasma treatment, layer-by-layer assembly, and surface grafting. Beyond fire safety, these modifications enable multifunctional applications, expanding PVA use in optical, energy, sensing, and biomedical fields. Finally, this review explores current challenges, environmental considerations, and future directions for the development of sustainable, high-performance flame-retardant PVA systems.