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Updated: Jan 15, 2026

Versatile CO2 Transformations into Complex Products: A One-pot Two-step Strategy
Published on: November 9, 2019
Ultrafast Conversion of CO2 into C3-C4 Diols in a Synergistic Electrochemical and AI-Assisted Biosynthesis System
Yonglong Li1,2, Bing Zhang3,4, Yizhou Wu1,2
1Center of Artificial Photosynthesis for Solar Fuels and Department of Chemistry, School of Science and Research Center for Industries of the Future, Westlake University, Hangzhou, Zhejiang 310030, China.
Abstract:
Using CO2 as a feedstock to produce high-value chemicals is attractive but remains far from effective in terms of technical application. In particular, efficient conversion of CO2 into industrially important C3+ diols is still challenging. Here, we present a carbon-negative electrochemical-biosynthesis cascade system for synthesizing C3-C4 diols (1,3-propanediol, 1,3-PDO, and 1,3-butanediol, 1,3-BDO) directly from CO2 at exceptionally high productivities. This integrated platform combines a CuZn-catalyzed electrochemical CO2 reduction reactor operating at Ampere-level current densities (-1,100 mA cm-2) to produce ethanol (close to 1,200 μmol h-1 cm-2) with a biocatalytic module for C-C bond extension. A custom-designed J-T membrane prevents ethanol crossover, enabling accumulation to 4.6 g L-1 h-1, while engineered Thermotoga maritima DERA variants (S233D/F43T) exhibit enhanced catalytic efficiency through a synergistic approach combining AI and rational design, achieving a 1,3-PDO production rate of 1.8 g L-1 h-1. In situ spectroscopic studies reveal that the presence of key intermediates *CO and *OH, along with the formation of a hydrogen-bonding network, significantly enhances the electrochemical synthesis of ethanol, while molecular dynamics simulations clarify mutation-induced conformational changes in DERA that improve substrate affinity. The system's versatility is further demonstrated by extending ethanol to 1,3-BDO at 1.0 g L-1 h-1. This work establishes a scalable paradigm for synthesizing multi-carbon diols from CO2, bridging the gap between electrocatalysis and synthetic biology for sustainable manufacturing.
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