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Improving the Fluidization Hydrodynamics of Cohesive Powder Using Pulsed Flow
Mohammad Asif1, Mourad M Boumaza1, Ebrahim H Al-Ghurabi1
1Department of Chemical Engineering, King Saud University, PO Box 800, Riyadh 11421, Saudi Arabia.
ACS Omega
|October 20, 2025
Summary
Square-wave pulsed flow improves the fluidization of cohesive fine powders like activated carbon. High-frequency pulsations significantly enhance stable operating ranges, overcoming issues caused by powder cohesiveness.
Area of Science:
- Chemical Engineering
- Powder Technology
- Fluid Dynamics
Background:
- Fine powders offer high surface area but suffer from poor fluidization due to cohesiveness.
- Cohesive powders lead to structural irregularities (cracks, channels), causing unpredictable fluidization and poor gas-solid mixing.
- Activated carbon, valued for adsorption, often presents fluidization challenges.
Purpose of the Study:
- To investigate the efficacy of square-wave pulsed flow in enhancing the fluidization of cohesive activated carbon powder.
- To assess the impact of varying pulsation frequencies on fluidization hydrodynamics.
Main Methods:
- Utilized square-wave pulsed flow with frequencies from 0.025 to 0.25 Hz.
- Analyzed pressure drop transients across the powder bed to evaluate fluidization behavior.
- Compared pulsed flow performance against conventional unassisted fluidization.
Main Results:
- Pulsed flow effectively delayed the formation of structural nonhomogeneities in the powder bed.
- The stable operating range for fluidization was extended up to four times with pulsed flow.
- Higher pulsation frequencies demonstrated superior performance in improving fluidization.
Conclusions:
- Square-wave pulsed flow is a viable method for enhancing the fluidization of highly cohesive powders.
- Pulsed flow offers a significant improvement over conventional fluidization for challenging materials like activated carbon.
- Optimizing pulsation frequency is key to maximizing the benefits of pulsed flow for industrial applications.
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