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Spray drying and flash nanoprecipitation create polyanhydride particles for vaccines. Both methods maintain protein structure and antigenicity, with spray drying showing promise for scalable vaccine production.

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Area of Science:

  • Biomaterials Science
  • Vaccine Technology
  • Nanotechnology

Background:

  • Polyanhydride particles offer advantages for vaccines, including payload encapsulation, tunable release, and broad immunity.
  • Current vaccine production methods face limitations that novel particle-based systems aim to address.

Purpose of the Study:

  • Compare flash nanoprecipitation and spray drying for synthesizing protein-loaded polyanhydride particles.
  • Analyze the structure, release kinetics, and antigenicity of proteins encapsulated using these two methods.
  • Evaluate the potential of spray drying for scalable, future vaccine manufacturing.

Main Methods:

  • Synthesized polyanhydride particles using flash nanoprecipitation (lab-scale) and spray drying (scalable).
  • Encapsulated model (bovine serum albumin) and clinically relevant proteins (SARS-CoV-2 spike, bovine RSV post-F).
  • Analyzed protein release kinetics, structural integrity (gel electrophoresis, fluorescence spectroscopy), and antigenicity (mouse serum binding).

Main Results:

  • Both synthesis methods yielded particles with an initial burst release followed by sustained protein release.
  • The primary and tertiary structures of the encapsulated proteins were preserved across both methods.
  • The antigenicity of SARS-CoV-2 spike and bovine RSV post-F proteins remained intact after encapsulation and release.

Conclusions:

  • Flash nanoprecipitation and spray drying are effective methods for creating polyanhydride particles that stabilize encapsulated antigens.
  • Protein structure and antigenicity are maintained regardless of the synthesis method used.
  • Spray drying is a viable, scalable method for producing antigen-stabilizing particles for future vaccine applications.