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Finite Strain Modelling for Multiphase Flow in Dual Scale Porous Media During Resin Infusion Process.
1Lightweight Manufacturing Centre (LMC), University of Strathclyde, Block E, Westway Business Park, Porterfield Road, Renfrew, PA4 8DJ UK.
This study presents a new modeling framework for resin infusion processes, crucial for manufacturing large composite parts. It addresses challenges like flow fronts and air entrapment in porous preforms.
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Area of Science:
- Materials Science
- Chemical Engineering
- Mechanical Engineering
Background:
- Resin infusion is a key composite manufacturing process driven by pressure gradients.
- Challenges exist in designing infusion systems for large-scale components like aircraft parts and wind turbine blades.
- Concerns include managing resin flow fronts and preventing air bubble entrapment during manufacturing.
Purpose of the Study:
- To propose a novel modeling framework for multiphase flow (resin and air) in dual-scale porous media.
- To address critical issues of flow front prediction and air entrapment in resin infusion.
- To enhance the fidelity of finite element modeling for composite manufacturing.
Main Methods:
- Development of a modeling framework for multiphase flow in composite preforms.
- Application of a finite strain formulation to describe fluid-solid interaction.
- Utilizing averaging and first-principle methods to bridge micro- and macro-scale observations.
Main Results:
- A high-fidelity finite element modeling approach for resin infusion processes.
- Improved understanding and prediction of resin flow behavior in porous preforms.
- A framework that connects microscopic phenomena to macroscopic manufacturing outcomes.
Conclusions:
- The proposed modeling framework effectively addresses challenges in resin infusion.
- This work provides new insights into fluid-solid interactions in composite manufacturing.
- The study advances the capability for high-fidelity finite element modeling in this field.