Food processing and processed food intake categories beyond Nova: the PFI classification.
1School of Food and Nutritional Sciences, University College Cork, Cork, Ireland.
Critical Reviews in Food Science and Nutrition
|November 6, 2025
Summary
This study introduces five Food Processing Levels (FPL 0-4) and Processed Food Intake (PFI 0-4) categories. These classifications link food processing methods to health and dietary impacts.
Area of Science:
- Food Science and Technology
- Chemical Engineering
- Nutritional Science
Background:
- Existing classifications of processed foods lack a standardized link to specific processing methods.
- Understanding the impact of food processing on nutritional properties and health outcomes requires a clear framework.
Purpose of the Study:
- To establish a novel classification system, Food Processing Levels (FPL 0-4), based on chemical engineering principles of unit operations and unit processes.
- To develop corresponding Processed Food Intake (PFI 0-4) categories for relating food processing to dietary intake.
- To provide a tool for assessing the impact of food processing on food properties, digestion, and health.
Main Methods:
- Review of chemical engineering definitions for unit operations (UO) and unit processes (UP).
- Development of a five-tier scaling system (FPL 0-4) based on the physical and biochemical changes induced by UO and UP.
- Creation of five Processed Food Intake (PFI 0-4) categories, including Processed Ingredients Foods (PFI 4).
Main Results:
- Unit operations (UO) correspond to FPL 0-1, involving physical changes and cellular structure loss.
- Unit processes (UP) correspond to FPL 2-4, involving biochemical modifications.
- The FPL and PFI classifications provide a framework to link food processing intensity to dietary intake and health impacts.
Conclusions:
- The proposed FPL and PFI classification system offers a scientifically grounded method to categorize processed foods.
- This system can be applied across various disciplines, including engineering, sustainability, public health, and nutrition research.
- The FPL/PFI framework facilitates the comparison of processed food intake data and enhances understanding of food processing's role in diet and health.
Keywords:
Diet and healthfood classificationfood processingprocessed foodprocessing classificationprocessing extentprocessing levelultra-processed foodMore Related Videos
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