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Updated: Jan 11, 2026

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Machine learning driven acceleration of biopharmaceutical formulation development using Excipient Prediction Software

Estefania Vidal-Henriquez1, Thomas Holder1, Nicholas Franciss Lee1

  • 1LEUKOCARE AG, Am Klopferspitz 19a, 82152 Martinsried, Munich, Germany.

Computational and Structural Biotechnology Journal
|November 11, 2025
PubMed
Summary
This summary is machine-generated.

Excipient Prediction Software (ExPreSo) is a new machine learning tool that suggests optimal excipients for protein biopharmaceuticals. This computational approach aids formulation development by predicting excipients based on protein properties, reducing experimental screening.

Keywords:
BiopharmaceuticalsExcipientsFormulation developmentInactive ingredientsMachine learningMonoclonal antibodies

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Area of Science:

  • Biopharmaceutical Formulation
  • Computational Chemistry
  • Machine Learning in Drug Development

Background:

  • Protein biopharmaceutical formulation is complex, facing challenges from new drug modalities and high concentrations.
  • Limited drug substance and extensive analytical needs hinder empirical excipient screening.
  • There is a critical need for in silico tools to guide excipient selection before laboratory work.

Purpose of the Study:

  • To introduce Excipient Prediction Software (ExPreSo), a machine learning algorithm for predicting excipients in protein biopharmaceuticals.
  • To leverage protein properties and target product profiles for in silico excipient pre-selection.
  • To reduce the time, cost, and risk associated with traditional excipient screening methods.

Main Methods:

  • Developed ExPreSo, a supervised machine learning algorithm trained on 335 regulatory-approved peptide and protein drug products.
  • Utilized predictive features including protein structural properties, language model embeddings, and drug product characteristics.
  • Evaluated performance of various ExPreSo variants, including sequence-based and protein-only feature sets.

Main Results:

  • ExPreSo demonstrated good predictive performance for nine common excipients with minimal overfitting.
  • A fast, sequence-based ExPreSo variant achieved prediction power comparable to slower, molecular modeling-based versions.
  • An ExPreSo variant using only protein features showed robust performance, unaffected by platform formulation influences.

Conclusions:

  • ExPreSo is the first machine learning algorithm to suggest biopharmaceutical excipients using a dataset of approved drug products.
  • The software shows significant potential to streamline excipient screening in biopharmaceutical formulation development.
  • ExPreSo can reduce experimental workload, costs, and development timelines for protein-based therapeutics.