Observer-based fault tolerant control of shape memory alloy actuator
Mehdi Mirzaei1, Sadra Rafatnia2, Mohammad Mohammadi Shahir1
1Faculty of Mechanical Engineering, Sahand University of Technology, Tabriz, 513351996, Iran.
Scientific Reports
|November 11, 2025
Summary
This study introduces a fault-tolerant control scheme for shape memory alloy actuators in robotic manipulators. The system effectively detects and compensates for actuator faults, enhancing robotic system reliability.
Area of Science:
- Robotics and Control Systems
- Materials Science
- Fault-Tolerant Control
Background:
- Shape Memory Alloy (SMA) actuators are crucial for robotic manipulators due to their unique properties.
- Ensuring reliable operation of SMA actuators in robotic systems is challenging due to potential faults and uncertainties.
- Existing fault-tolerant control strategies may lack robustness against unmodeled dynamics and actuator faults.
Purpose of the Study:
- To design and experimentally implement a nonlinear fault-tolerant control (FTC) scheme for SMA actuators in robotic manipulators.
- To develop a robust control system capable of handling actuator faults and unmodeled dynamics.
- To improve the overall reliability and performance of robotic manipulators utilizing SMA actuators.
Main Methods:
- A super-twisting sliding mode controller (ST-SMC) was developed as a baseline controller.
- A nonlinear observer was introduced to estimate system perturbations and detect actuator faults.
- A decision mechanism was implemented to reconfigure the controller upon fault detection, utilizing observer data.
- Lyapunov stability analysis was employed to demonstrate controller stability under input constraints.
Main Results:
- The baseline ST-SMC demonstrated robustness against uncertainties and unmodeled dynamics in fault-free conditions.
- The nonlinear observer successfully estimated perturbations and enabled effective fault detection.
- The fault-tolerant scheme successfully compensated for actuator faults, uncertainties, and unmodeled dynamics.
- Experimental results showed superior performance compared to a passive fault-tolerant controller.
Conclusions:
- The proposed nonlinear FTC scheme provides robust control for SMA actuators in robotic manipulators.
- The integrated fault detection and compensation mechanism enhances system reliability and simplifies control architecture.
- The experimental validation confirms the effectiveness and superiority of the developed fault-tolerant control strategy.
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