The Effect of SO₂ on C₃H₈ Oxidation over Ru@CoMn₂O₄ Spinel

Propane is a typical volatile organic compound (VOC) in coal chemical processing and petroleum refining. However, coexisting SO₂ significantly impairs its catalytic oxidative removal, potentially causing catalyst poisoning and deactivation. This study systematically elucidated the inhibitory effects of SO₂ on the catalytic oxidation of propane over the Ru@CoMn₂O₄ catalyst system. Under continuous exposure to 30 ppm SO₂, propane conversion plummeted by 30% within two hours. Mechanistic studies revealed that SO₂ selectively bound to high-valent Mn sites rather than preferentially interacting with Co sites, leading to the formation of MnSO₄ particles. These particles were directly corroborated by X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses. After four hours of exposure to SO₂, roughly 11.8 mole percent of manganese in the catalyst was converted into MnSO₄. These deposits physically blocked active sites, reduced specific surface area, and disrupted redox cycling. As a result, their combined effects diminished performance progressively, ultimately leading to complete deactivation. Furthermore, in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) confirmed that SO₂ suppressed C=C bond oxidation in propane intermediates, thereby directly limiting conversion efficiency. Combining qualitative and quantitative methods, we characterized SO₂-induced poisoning during propane oxidation. This work provides guidelines and strategies for designing anti-sulfur catalysts at the elemental scale for the catalytic combustion of low-carbon alkanes.