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Development of an Advanced Multi-Layer Digital Twin Conceptual Framework for Underground Mining.

Carlos Cacciuttolo¹, Edison Atencio², Seyedmilad Komarizadehasl³

¹Department of Civil Engineering, Universidad de Castilla-La Mancha, Av. Camilo Jose Cela s/n, 13071 Ciudad Real, Spain.

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|November 13, 2025

Summary

Digital Twin (DT) technology revolutionizes underground mining by creating real-time virtual replicas for enhanced safety and operational efficiency. This study proposes a framework to overcome implementation challenges and foster adoption in the Industry 4.0 era.

Keywords:

decision support system digital twins expert panel survey lifecycle management monitoring prediction simulation underground mine

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Area of Science:

Digital mining and Industry 4.0 technologies
Application of sensors and real-time data in mining operations
Development of virtual models for physical assets

Background:

Industry 4.0 paradigm drives technological evolution in mining.
Sensors and digital tools enhance mining safety, productivity, and sustainability.
Digital Twin (DT) technology integrates various Industry 4.0 tools to create virtual replicas for analysis.

Purpose of the Study:

To propose a strategy for implementing Digital Twins in underground mines.
To define an advanced, multi-layered conceptual framework for underground mine Digital Twins.
To address challenges hindering Digital Twin adoption in the mining sector.

Main Methods:

Development of a multi-layered conceptual framework for underground mine Digital Twins.
Strategy formulation including continuous training, expert partnerships, and infrastructure investment.
Validation of the conceptual framework through expert panel questionnaires.

Main Results:

Digital Twins offer real-time operational optimization, improved safety, strategic planning, and cost reduction.
Significant challenges include data integration complexity, high costs, resistance to change, and skill shortages.
The proposed framework aims to overcome these barriers by providing a structured approach.

Conclusions:

Digital Twin technology holds transformative potential for underground mining operations.
A comprehensive conceptual framework and strategic implementation are crucial for successful adoption.
Addressing technical, financial, and organizational challenges is key to realizing the benefits of Digital Twins.