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Fabrication And Characterization Of Photonic Crystal Slow Light Waveguides And Cavities
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Optical waveguide facet preparation using programmable focused ion beam sculpting.

Connor D Wong, Henry C Frankis, Bhaveshkumar Kamaliya

    Optics Letters
    |November 14, 2025
    PubMed
    Summary
    This summary is machine-generated.

    Focused ion beam (FIB) sculpting offers a fast, 30-second method for preparing low-loss optical facets on silicon nitride waveguides. This automated technique ensures high optical quality for efficient fiber-chip and chip-chip coupling.

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    Area of Science:

    • Photonics
    • Materials Science
    • Nanotechnology

    Background:

    • Fabricating photonic devices requires precise preparation of optical facets for efficient light coupling.
    • Low-loss coupling is crucial for fiber-chip and chip-chip integration in photonic systems.

    Purpose of the Study:

    • To present and demonstrate a focused ion beam (FIB) sculpting method for preparing high-quality optical facets.
    • To evaluate the efficiency and optical performance of FIB-prepared facets on silicon nitride waveguides.

    Main Methods:

    • Utilized focused ion beam (FIB) sculpting for facet preparation on commercial silicon nitride waveguides.
    • Investigated the effect of FIB current on facet quality and coupling loss.
    • Demonstrated a proof-of-concept automated FIB process for scalable facet preparation.

    Main Results:

    • FIB sculpting achieved facet preparation in 30 seconds per facet at 15 nA.
    • Facets exhibited low coupling loss, primarily due to modal mismatch, indicating high optical quality.
    • Higher FIB currents led to waveguide facet deformation and increased coupling loss.
    • An automated process successfully prepared 22 facets without user intervention.

    Conclusions:

    • FIB sculpting is an effective and rapid technique for creating low-loss optical facets for photonic integration.
    • The demonstrated automated process is material-agnostic and scalable for integrated photonic systems.
    • FIB sculpting holds potential for creating alignment features for optical integration.