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Development of Biodegradable Poly(ester-carbonate)s with Tailored Rigid-Flexible Structures for High-Performance
Chao Zeng1,2, JiaWei Ren1, ZhiLin Mo1
1State Key Laboratory of Advanced Fiber Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, P. R. China.
Biomacromolecules
|November 20, 2025
Summary
Researchers developed novel biodegradable poly(ester-carbonate)s (PBCCTs) for sustainable packaging. These materials overcome the performance-biodegradability trade-off, offering enhanced mechanical and degradation properties with excellent biocompatibility.
Area of Science:
- Polymer Science
- Materials Science
- Sustainable Chemistry
Background:
- Growing environmental concerns necessitate alternatives to nondegradable plastics.
- Biodegradable copolyesters are crucial for developing sustainable packaging solutions.
- Existing copolyesters often face a trade-off between mechanical performance and biodegradability.
Purpose of the Study:
- To synthesize and characterize a novel series of rigid-flexible poly(ester-carbonate)s (PBCCTs).
- To enhance chain entanglement and overcome the mechanical-biodegradability trade-off in conventional copolyesters.
- To evaluate the optical, mechanical, degradation, and biocompatibility properties of the novel PBCCTs.
Main Methods:
- Synthesis of rigid-flexible poly(ester-carbonate)s (PBCCTs) incorporating 1,4-butanediol (BDO) and trimethyl citrate (TMC).
- Incorporation of flexible BDO units, rigid cyclohexyl rings, and in situ branched architecture.
- Evaluation of tensile strength, elongation at break, tear strength, degradation rate, hemolysis, and cytotoxicity.
Main Results:
- PBCCTs exhibited tunable high-performance properties: tensile strengths of 20.1-35.3 MPa, elongation at break of 206.0-500.0%, and tear strength up to 104 N mm-1.
- The copolyesters demonstrated markedly enhanced degradability, with PBCCT70 showing a 64.49 wt % mass loss.
- Hemolysis and cytotoxicity assays confirmed excellent biocompatibility of the synthesized PBCCTs.
Conclusions:
- The novel rigid-flexible PBCCTs successfully overcome the mechanical-biodegradability trade-off.
- These materials offer tunable, high-performance characteristics suitable for demanding applications.
- PBCCTs are promising candidates for robust and sustainable packaging due to their superior properties and biocompatibility.
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