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Updated: May 3, 2026

A Novel Tenorrhaphy Suture Technique with Tissue Engineered Collagen Graft to Repair Large Tendon Defects
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Does Suture Configuration Matter in Achilles Tendon Repairs?

Nathan Benner1, Hana Keller2, Grant Branam1

  • 1Orthopaedics, University of Washington, Seattle, USA.

Cureus
|November 21, 2025
PubMed
Summary

A double-locked tape suture configuration provides superior strength for Achilles tendon repairs compared to single configurations. This finding is crucial for improving surgical outcomes in Achilles tendon rupture treatment.

Keywords:
achilles tendonachilles tendon repairsports medicine of the foot and anklesports problemstendon biomechanics

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Area of Science:

  • Orthopedic surgery
  • Biomechanical engineering
  • Sports medicine

Background:

  • The Achilles tendon is vital for mobility and prone to rupture, causing significant disability.
  • Percutaneous repair is an established treatment option for Achilles tendon ruptures.

Purpose of the Study:

  • To evaluate the mechanical properties of four distinct suture configurations used in Achilles tendon repair.
  • To determine the optimal suture technique for enhancing construct strength in Achilles tendon repair.

Main Methods:

  • A biomechanical study using porcine flexor tendons as a human Achilles tendon analogue.
  • Simulated Achilles tendon ruptures were repaired percutaneously using four suture configurations (single/double locked, round/flat tape).
  • Tendons underwent static creep, dynamic load creep, and load-to-failure testing, with statistical analysis to compare groups.

Main Results:

  • No significant differences in creep tests were observed across suture configurations.
  • Suture configuration significantly impacted the maximum load to failure and maximum stress (p < 0.05).
  • Double-locked tape sutures demonstrated significantly higher load to failure and stress resistance than single configurations.

Conclusions:

  • The double-locked tape suture configuration results in a stronger construct for Achilles tendon repair.
  • This biomechanical study supports the use of double-locked tape sutures in minimally invasive Achilles tendon repair techniques.
  • Findings provide evidence-based guidance for optimizing surgical repair of Achilles tendon ruptures.