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Sandwich-Structured Coating for Ultraviolet Protection and Thermal Management Applications
Ugur Kartal1,2, Metin Yurddaskal3,4,5
1The Graduate School of Natural and Applied Sciences, Dokuz Eylul University, 35390 Izmir, Turkey.
ACS Omega
|November 24, 2025
Summary
New titanium dioxide/copper-aluminum/titanium dioxide (TCAT) coatings on polyester fabrics provide effective UV protection and thermal management. These multifunctional coatings offer a substrate-independent barrier against UV radiation and visible to near-infrared light.
Area of Science:
- Materials Science
- Nanotechnology
- Textile Engineering
Background:
- Ultraviolet (UV) radiation poses health risks, necessitating protection.
- Managing thermal exchange is crucial for comfort and performance in textiles.
- Infrared-reflective materials are gaining interest for thermal management applications.
Purpose of the Study:
- To develop and characterize multifunctional titanium dioxide/copper-aluminum/titanium dioxide (TCAT) sandwich-structured coatings on polyester fabric.
- To evaluate the UV shielding, optical barrier, and thermal shielding properties of the TCAT coatings.
- To assess the feasibility of integrating these coatings into daily-use polyester textiles for protective applications.
Main Methods:
- Magnetron sputtering was used to deposit TCAT coatings on polyester fabric.
- Coating thicknesses were controlled by varying deposition times.
- Characterization involved X-ray diffraction, scanning electron microscopy, X-ray photoelectron spectroscopy, UV-vis spectroscopy, and thermal imaging.
Main Results:
- TCAT coatings formed an optically dense barrier on polyester fabric with near-zero UV transmittance.
- The coatings suppressed light penetration across the visible to near-infrared (VIS-NIR) range.
- Thermal imaging indicated reduced apparent surface temperature for coated fabrics, suggesting partial thermal shielding.
Conclusions:
- TCAT multilayer coatings provide substrate-independent UV shielding and optical/thermal barrier behavior.
- The integration of multifunctional TCAT coatings into polyester textiles is feasible.
- These coatings offer effective UV protection and potential for thermal management in protective textiles.

