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Multi-response optimization of PETG FDM parameters using taguchi-grey relational analysis and perdition by regression
P Thejasree1, N Manikandan1, N Rajesh2
1School of Engineering and Technology, Mohan Babu University (MBU), Tirupati, 517102, Andhra Pradesh, India.
Scientific Reports
|November 25, 2025
Summary
This study enhances Fused Deposition Modelling (FDM) performance for Polyethylene Terephthalate Glycol (PETG) parts. A regression model optimizes parameters for improved efficiency, surface finish, and dimensional accuracy in additive manufacturing.
Area of Science:
- Materials Science and Engineering
- Manufacturing Technology
- Polymer Science
Background:
- Additive Manufacturing (AM), particularly Fused Deposition Modelling (FDM), is gaining traction for complex part fabrication.
- Polyethylene Terephthalate Glycol (PETG) is a versatile material for FDM applications across various industries.
- Optimizing FDM process parameters is crucial for achieving desired component quality and efficiency.
Purpose of the Study:
- To develop a predictive regression model for FDM process enhancement.
- To control and optimize Polyethylene Terephthalate Glycol (PETG) processing parameters.
- To systematically analyze the impact of critical FDM parameters on printing time, dimensional deviation, and surface finish.
Main Methods:
- Design of Experiments (DOE) was employed to gather empirical data.
- Regression modeling was utilized to establish relationships between process variables and performance metrics.
- Statistical analysis was performed to validate the predictive model's accuracy.
Main Results:
- A highly accurate predictive model was successfully developed.
- Optimal parameter settings were identified for PETG components.
- The model demonstrated the ability to enhance PETG component efficiency, surface quality, and dimensional accuracy.
Conclusions:
- The developed regression model provides a practical guide for FDM process optimization and quality control.
- This research offers valuable insights for the mass adoption of PETG-based FDM in sectors like automotive, aerospace, and biomedical.
- The study bridges experimental investigation with predictive modeling for deeper understanding of FDM dynamics.
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