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Small-Scale Processing of High-Performance BNNT Fiber for Space and Electronics Applications
Casey L Smith1, Keenan J Mintz1, Kishor Gupta1
1School of Materials Science and Engineering, Georgia Institute of Technology, , Atlanta, Georgia 30332, United States.
Summary
Researchers developed a method to create highly aligned boron nitride nanotube (BNNT) fibers. These advanced BNNT fibers exhibit exceptional mechanical properties and textile processability for demanding applications.
Area of Science:
- Materials Science
- Nanotechnology
- Polymer Science
Background:
- Boron nitride nanotubes (BNNTs) offer unique thermal and electrical properties.
- Developing aligned BNNT fibers is crucial for advanced material applications.
- Existing methods face challenges in achieving high alignment and mechanical strength.
Purpose of the Study:
- To present a novel method for processing highly aligned BNNT fibers.
- To achieve superior mechanical properties, including high modulus and tensile strength.
- To explore the potential for textile processing of these BNNT fibers.
Main Methods:
- Dispersing BNNTs in a polymer solution.
- Spinning the BNNT/polymer dispersion into fibers.
- Drawing and heat-treating fibers under tension to align BNNTs.
- Removing the polymer matrix to isolate BNNT fibers.
Main Results:
- Achieved highly oriented BNNT fibers with a modulus up to 396 GPa.
- Obtained tensile strength as high as 500 MPa, representing the state-of-the-art.
- Demonstrated the highest nanotube alignment reported for nanotube-based fibers.
- Observed porosity suggesting potential for further property enhancement.
- Showcased textile processability by successfully tying knots in some fibers.
Conclusions:
- The developed method yields highly aligned BNNT fibers with record-breaking mechanical properties.
- These BNNT fibers possess characteristics suitable for aerospace and electronics applications.
- The achieved alignment and properties pave the way for advanced composite materials.

