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Biomechanical analysis of different lifting speeds when using an active exoskeleton
Dominik Mayer1, Tobias Siebert1,2, Jens Hasenmaier1
1Motion and Exercise Science, University of Stuttgart, Stuttgart, Germany.
Frontiers in Bioengineering and Biotechnology
|November 27, 2025
Summary
Active exoskeletons reduce muscle strain during lifting tasks. Full support significantly decreased spinal and leg muscle activity, potentially preventing musculoskeletal disorders in occupational settings.
Area of Science:
- Biomechanics
- Ergonomics
- Human-Computer Interaction
Background:
- Musculoskeletal disorders (MSDs), particularly lower back pain, are prevalent issues linked to repetitive mechanical stress in occupational settings.
- Exoskeletons are emerging technologies designed to mitigate physical strain during labor by providing wearer support.
Purpose of the Study:
- To evaluate the impact of an active exoskeleton (Apogee) on muscle activation and joint kinematics during load lifting.
- To analyze the effects of varying lifting speeds and exoskeleton support levels on biomechanical responses.
Main Methods:
- Sixteen healthy adults performed 15 kg box lifts at two speeds (9 and 12 cycles/min) under four conditions: no exoskeleton, passive mode, 50% support, and 100% support.
- Muscle activity of M. erector spinae (MES), M. biceps femoris (MBF), and M. vastus medialis (MVM) was measured via EMG.
- 3D motion capture analyzed joint range of motion (ROM) at the ankle, knee, and hip.
Main Results:
- Faster lifting increased MBF and MVM activity, while MES remained unaffected.
- The highest exoskeleton support level significantly reduced MES (22.3% MVC) and MBF (10.6% MVC) activity.
- A slight increase in hip ROM (6°) was observed with maximal support; no interaction between support level and lifting speed was found.
Conclusions:
- The active exoskeleton Apogee effectively reduces spinal load and muscle strain during lifting, with full support yielding the most significant benefits.
- Exoskeleton support mitigates the increase in leg muscle activity at higher lifting speeds.
- Findings suggest exoskeletons can help prevent MSDs in occupational environments, with adjustable support levels for user-specific needs.
Keywords:
activeapogeeelectromyographyexoskeletonlower backmovement velocitymuscle activitymusculoskeletal disordersMore Related Videos
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