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Updated: Jan 6, 2026

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3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
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Novel 3D-printed aids for total ear reconstruction.
Lia Schoenfeld1,2, Dean Ad-El1,2, Yehiel Hayun1,2
1Department of Plastic Surgery, Rabin Medical Center, Petah-Tikva, Israel.
3D Printing in Medicine
|November 27, 2025
Summary
This study introduces a 3D-guided technique for microtia ear reconstruction, improving implant positioning and reducing surgery time. The method enhances aesthetic outcomes for patients needing total ear reconstruction.
Area of Science:
- Plastic Surgery
- Biomedical Engineering
- Medical Imaging
Background:
- Total ear reconstruction for microtia presents significant aesthetic and technical challenges.
- Current methods for porous polyethylene implant placement often involve manual planning and intraoperative modifications.
- Precise implant positioning and customization are crucial for successful microtia repair.
Purpose of the Study:
- To present a novel 3D-guided technique for patient-specific ear reconstruction in microtia.
- To improve the accuracy and efficiency of porous polyethylene implant placement.
- To enhance aesthetic predictability and reduce operative time in microtia surgery.
Main Methods:
- Utilized high-resolution 3D facial scans or CT data for patient-specific jig and implant design.
- Employed preoperative jigs with facial landmarks for precise ear positioning.
- Integrated vascular mapping (CTA) into jigs for superficial temporal artery identification and flap design.
- Printed jigs using BioMed Elastic 50A Resin, tailoring implants to patient age and growth.
Main Results:
- Achieved accurate ear alignment with the contralateral ear, minimizing intraoperative adjustments.
- Eliminated the need for implant assembly and reduced operative time.
- Demonstrated improved positioning accuracy, enhanced aesthetic predictability, and potential complication reduction via vascular mapping integration.
Conclusions:
- The 3D-guided technique offers a streamlined, efficient, and reproducible approach to microtia ear reconstruction.
- This method significantly improves surgical planning and patient outcomes.
- The technique represents an advancement in addressing the complexities of total ear reconstruction.

