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Ortho-OPD: An Automatic Osteotomy Planes Design Model for Orthognathic Surgery Based on Deep Learning
IEEE Journal of Biomedical and Health Informatics
|November 28, 2025
Summary
This study introduces Ortho-OPD, an AI tool that automatically designs osteotomy planes for orthognathic surgery. It significantly speeds up virtual surgical planning, offering an efficient alternative for treating dentofacial deformities.
Area of Science:
- Medical Imaging
- Artificial Intelligence in Surgery
- Craniofacial Surgery
Background:
- Orthognathic surgery corrects dentofacial deformities, improving facial aesthetics and function.
- Virtual surgical planning (VSP) is crucial for precise, individualized orthognathic surgery.
- Manual osteotomy plane design is time-consuming and relies heavily on surgeon experience.
Purpose of the Study:
- To develop and validate an automated method for designing osteotomy planes in orthognathic surgery using deep learning.
- To improve the efficiency and precision of virtual surgical planning for craniofacial procedures.
Main Methods:
- A deep learning model, Ortho-OPD, was developed, integrating a CNN for CMF CT segmentation and the RANSAC algorithm for plane definition.
- The model was trained on 71 samples and validated on 31 cases, employing 3D boundary-sensitive loss for precision.
- Performance was assessed using metrics like Dice Similarity Coefficient (DSC) and analysis of angular and distance errors.
Main Results:
- Ortho-OPD successfully designed osteotomy planes in all tested cases with a mean DSC of 0.92 for CMF segmentation.
- The automated design process averaged approximately 9 seconds per virtual bimaxillary osteotomy, drastically reducing planning time.
- Evaluations showed no significant difference in accuracy or reliability compared to manual methods, ensuring the preservation of vital anatomical structures.
Conclusions:
- The developed Ortho-OPD system effectively automates osteotomy plane design from raw CT data for orthognathic surgery.
- This deep learning-based approach offers a highly efficient and reliable alternative to manual VSP, enhancing clinical workflow.
- Ortho-OPD represents a significant advancement in computer-assisted craniofacial surgery planning.

