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Infection and Nonunion Rates in Open Fractures: Description of 6,042 Fractures from the FLOW and PREP-IT Trials
Roman M Natoli1, Lucas S Marchand2, Sofia Bzovsky3
1Department of Orthopaedic Surgery, Indiana University School of Medicine, Indianapolis, Indiana.
The Journal of Bone and Joint Surgery. American Volume
|November 28, 2025
Summary
Open fracture complications like surgical site infection (SSI) and nonunion remain high, with rates significantly increasing for severe fractures. Current treatments show little improvement over historical data, highlighting a need for better outcomes.
Area of Science:
- Orthopaedic Surgery
- Trauma Care
- Infectious Disease Epidemiology
Background:
- Open fractures frequently lead to surgical site infection (SSI) and nonunion.
- Historical infection and nonunion rates vary widely (2%–52% and 12%–17%).
Purpose of the Study:
- To report SSI and delayed union/nonunion rates in a large patient cohort from prospective clinical trials.
- To stratify complication rates using established fracture classification systems.
Main Methods:
- Descriptive analysis of data from the FLOW, Aqueous-PREP, and PREPARE-Open studies.
- Stratification of SSI and delayed union/nonunion rates by Gustilo-Anderson and OTA/AO classifications.
- Kaplan-Meier estimators and log-log transformation for rate estimation and confidence intervals.
Main Results:
- Cumulative 12-month SSI rates ranged from 5.1% (Type 1) to 28.9% (Type 3B).
- Cumulative 12-month delayed union/nonunion rates ranged from 3.0% (Type 1) to 17.0% (Type 3C).
- For Gustilo-Anderson type 3B open tibial shaft fractures (OTA/AO 42), 12-month SSI and nonunion rates were 34.7% and 18.4%, respectively.
Conclusions:
- Open fractures present significant challenges with persistent high rates of SSI and nonunion at one year.
- Current treatment strategies have not substantially improved outcomes compared to historical data.
- These findings are crucial for prognosis, research design, and informing public health policy regarding open fracture management.
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