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Updated: Jul 6, 2026

Experimental Multiscale Methodology for Predicting Material Fouling Resistance
Predicting the environmental risks of potentially toxic metal(loid)s in mechanochemically treated fly ash using
Jiamin Ding1, Yaqi Peng1, Guanjie Wang2
1State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power Engineering, Zhejiang University, Hangzhou 310027, China.
Mechanochemical treatment effectively reduces risks from toxic metals in fly ash. Machine learning models, particularly XGBoost, accurately predict these environmental risks, guiding process optimization.
Area of Science:
- Environmental Science
- Materials Science
- Data Science
Background:
- Municipal solid waste incineration fly ash (MSWIFA) poses environmental risks due to potentially toxic metal(loid)s (PTMs).
- Mechanochemical (MC) treatment offers a green and efficient method to mitigate these risks.
- Accurate prediction of PTM environmental risks and optimization of MC treatment conditions are crucial but challenging.
Purpose of the Study:
- To develop and validate machine learning (ML) models for predicting the environmental risks of PTMs in MC-treated fly ash.
- To identify key factors influencing PTM environmental risks and optimize MC treatment parameters.
- To create a practical tool for rapid risk assessment and process optimization in engineering applications.
Main Methods:
- Six machine learning (ML) models were employed to predict the Overall Pollution Toxicity Index (OPTI) of PTMs in MC-treated fly ash.
- The eXtreme Gradient Boosting (XGB) model was selected for its superior predictive accuracy (R²=0.986 training, R²=0.921 test).
- Feature importance analysis identified key predictors, and a graphical user interface (GUI) was developed.
Main Results:
- The XGB model demonstrated excellent predictive accuracy and generalization for environmental risks of PTMs.
- Additives (48.2%), MC conditions (28.7%), PTM properties (21.3%), and fly ash composition (1.8%) were ranked by influence.
- Key features included MC treatment time, initial concentration, specific additives (Ca, P, Ca-P, Si-Al based), leaching pH, and Cl.
Conclusions:
- A data-driven framework using ML effectively predicts environmental risks in MC-treated fly ash.
- The developed GUI provides practical tools for risk assessment and process optimization.
- Developing green and efficient additives is the most effective strategy for managing PTMs in MSWIFA.
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