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Enhancing Food Safety with Microneedle-Based Biosensors: Real-Time Monitoring of Fish Freshness
Masoud Khazaei1,2, Seyedeh Somayeh Hosseinikebria3, Muamer Dervisevic2
1Monash Institute of Pharmaceutical Sciences, Monash University, Parkville, Victoria 3052, Australia.
ACS Sensors
|December 3, 2025
Summary
A novel microneedle array (MNA) biosensor detects hypoxanthine (HX) in fish without sample prep. This rapid, sensitive electrochemical device enables real-time food quality and safety monitoring.
Area of Science:
- Electrochemistry
- Biosensor Technology
- Food Science
Background:
- Food, particularly fish, is susceptible to oxidation and microbial spoilage, necessitating robust quality control.
- Electrochemical biosensors offer rapid, affordable, and real-time food analysis but often require extensive sample preparation, limiting point-of-need applications.
Purpose of the Study:
- To develop a microneedle array (MNA)-based electrochemical biosensor for direct, sample-preparation-free analysis of food quality and safety.
- To selectively detect hypoxanthine (HX), a key indicator of fish spoilage, using the developed MNA biosensor.
Main Methods:
- Fabrication of a gold-coated polymeric MNA functionalized with a chitosan-gold nanoparticle (Ch-AuNP) nanocomposite.
- Immobilization of xanthine oxidase (XO) onto the MNA for selective hypoxanthine detection.
- Electrochemical characterization and performance evaluation of the MNA biosensor using HX standards and fish tissue samples.
Main Results:
- The MNA biosensor demonstrated a wide linear detection range for HX (5–50 μM and 50–200 μM) with high sensitivity (0.024 μA/μM) and a low limit of detection (2.18 ± 0.75 μM).
- A rapid response time of approximately 100 seconds was achieved.
- The biosensor successfully monitored HX levels in fish tissue over 48 hours, showing excellent correlation with a commercial assay kit.
Conclusions:
- The developed MNA-based electrochemical biosensor provides a sensitive, interference-tolerant, and sample-preparation-free platform for real-time food quality assessment.
- This technology holds significant potential for on-site food safety monitoring, particularly for fish products.

