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Development of robust machine learning models to estimate hydrochar higher heating value and yield based upon biomass
Guoliang Hou1, Ahmad Alkhayyat2, Ahmad Almalkawi3
1School of Mathematics, Changchun Normal University, Changchun, 130032, Jilin, China. houguoliang@ccsfu.edu.cn.
Bioresources and Bioprocessing
|December 3, 2025
Summary
This study developed a machine learning model to predict hydrochar yield and higher heating value (HHV) from biomass proximate analysis. The CatBoost model achieved high accuracy, identifying key factors like ash content and temperature for biomass valorization.
Area of Science:
- Biomass valorization and conversion technologies.
- Machine learning applications in chemical engineering.
- Sustainable energy and materials science.
Background:
- Hydrothermal carbonization (HTC) converts biomass into hydrochar, a valuable material.
- Predicting hydrochar yield and higher heating value (HHV) is crucial for optimizing HTC processes.
- Accurate prediction models require comprehensive datasets and robust analytical methods.
Purpose of the Study:
- To develop and validate a machine learning framework for predicting hydrochar yield and HHV.
- To compare the performance of various machine learning algorithms for HTC outcome prediction.
- To identify key biomass proximate analysis parameters influencing hydrochar properties.
Main Methods:
- A dataset of 481 biomass samples was curated, including proximate analysis and HTC parameters.
- Monte Carlo Outlier Detection (MCOD) was used for data cleaning.
- Thirteen machine learning algorithms were evaluated, including CNN, ensemble methods (CatBoost, LightGBM, XGBoost), and others.
- SHAP (SHapley Additive exPlanations) analysis was employed to interpret model predictions.
Main Results:
- CatBoost demonstrated superior performance, achieving R² of 0.98 for HHV prediction and R² of 0.94 for yield prediction.
- Key predictors for HHV included ash content, while temperature, water content, and fixed carbon were significant for yield.
- The framework effectively models HTC outcomes, supporting data-driven biomass valorization.
Conclusions:
- Gradient boosting models, specifically CatBoost, are highly effective for predicting hydrochar yield and HHV.
- Biomass proximate analysis data, combined with machine learning, provides a powerful tool for optimizing HTC processes.
- This approach facilitates efficient and sustainable biomass valorization strategies.

