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Programmable Generation of Droplet Array with Volumetric Gradient by Modulating the Smearing Velocity
Wei Wang1, Shangzhe Xu1,2, Qijun Cai1,3
1School of Physical Science and Technology, Northwestern Polytechnical University, Xi'an 710129, Shaanxi Province, China.
Langmuir : the ACS Journal of Surfaces and Colloids
|December 3, 2025
Summary
This study presents a novel droplet-array dispensing platform for programmable generation of droplet arrays with tunable volumes. The system offers a versatile and resource-efficient solution for microfluidic applications.
Area of Science:
- Microfluidics
- Materials Science
- Biotechnology
Background:
- Droplet-array microreactors are crucial for high-throughput, low-consumption microfluidic platforms.
- Femtosecond laser engraving creates hydrophilic sites on hydrophobic substrates for droplet manipulation.
Purpose of the Study:
- To develop a smearing-driven droplet array dispensing platform for programmable generation of droplet arrays with tunable volume gradients.
- To enable real-time control of droplet volume distribution and reduce reliance on complex equipment.
Main Methods:
- Utilizing a smearing-driven platform with hydrophilic sites engraved by femtosecond laser.
- Implementing a rotational platform to exploit radial velocity for generating volume gradients.
- Programming smearing velocity and utilizing radial position for volume control.
Main Results:
- Demonstrated a 100-fold increase in droplet volume with tunable gradients.
- Achieved predictable scaling of droplet volume with smearing velocity and radial position.
- Decoupled droplet volume from fixed pattern dimensions, simplifying gradient programming.
Conclusions:
- The developed platform provides a versatile, resource-efficient solution for droplet-based microfluidics.
- Potential applications include point-of-care diagnostics, combinatorial assays, and high-throughput screening.
- The system eliminates dependencies on complex external facilities for gradient generation.

