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Explainable machine learning methods for predicting electricity consumption in a long distance crude oil pipeline
Hanlin Chen1, Tao Gao2, Liang Wang2
1School of Architectural Engineering, Chongqing Industry Polytechnic University, Chongqing, 401120, China. chenhl@cqipu.edu.cn.
Scientific Reports
|December 8, 2025
Summary
This study introduces a new Grid Search-Extreme Gradient Boosting (GS-XGBoost) model for predicting electricity consumption in crude oil pipelines. The model achieves high accuracy and provides interpretable results, improving energy efficiency and cost management.
Area of Science:
- Energy Systems Engineering
- Machine Learning Applications
- Pipeline Transportation
Background:
- Accurate electricity consumption prediction is crucial for optimizing energy use and costs in crude oil pipelines.
- Traditional machine learning models struggle with nonlinear features, accuracy, and interpretability in this domain.
Purpose of the Study:
- To develop a novel, accurate, and interpretable electricity consumption prediction model for crude oil pipeline transportation.
- To address limitations of traditional machine learning algorithms in considering influencing factors and extracting nonlinear features.
Main Methods:
- Integration of Grid Search (GS) for hyperparameter optimization and Extreme Gradient Boosting (XGBoost) for predictive modeling.
- Application of SHapley Additive exPlanations (SHAP) to enhance model interpretability by quantifying parameter contributions.
Main Results:
- The proposed GS-XGBoost model significantly outperformed other benchmark models (MLP, SVM, ELM, RF, GBRT).
- Achieved a mean absolute percentage error (MAPE) of 4.1% and a coefficient of determination (R²) of 0.98.
- SHAP analysis identified key predictors: daily transport volume, pump-out pressure, and station pressures/temperatures.
Conclusions:
- The GS-XGBoost model offers superior predictive performance and interpretability for pipeline electricity consumption.
- The findings support improved energy efficiency, cost optimization, and digital transformation in pipeline operations.
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