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Ultrastrong MXene composite fibers through static-dynamic densification for wireless electronic textiles
Tianzhu Zhou1,2,3, Jia Yan4, Can Cao5
1School of Electrical and Electronic Engineering, Nanyang Technological University, Singapore, Singapore.
Nature Communications
|December 9, 2025
Summary
Researchers developed kilometer-scale ultrastrong MXene composite fibers using a novel static-dynamic densification method. This technique significantly improves mechanical strength and electrical conductivity for advanced smart textiles.
Area of Science:
- Materials Science
- Nanotechnology
- Textile Engineering
Background:
- MXene (Ti3C2Tx) nanosheets in macroscopic fibers suffer from wrinkles and voids, compromising mechanical and electrical properties.
- Preserving intrinsic properties of 2D materials in bulk forms is a significant challenge.
Purpose of the Study:
- To develop a continuous fabrication method for kilometer-scale ultrastrong MXene composite fibers.
- To overcome limitations of inherent wrinkles and voids in MXene-based fibers.
- To enhance mechanical strength and electrical conductivity for advanced applications.
Main Methods:
- Utilized a static filling technique with short carbon nanotubes.
- Employed dynamic thermal drawing with polylactic acid to bridge MXene nanosheets via hydrogen bonds.
- Implemented a static-dynamic densification strategy to reduce voids and improve nanosheet orientation.
Main Results:
- Achieved a record tensile strength of ~941.5 MPa for the composite fibers.
- Obtained high electrical conductivity of ~3899.0 S cm⁻¹ for composite fibers and ~12,836.4 S cm⁻¹ for the inner MXene fiber.
- Reduced fiber porosity to ~4.2% and increased nanosheet orientation factor to ~0.945.
Conclusions:
- The static-dynamic densification strategy effectively fabricates ultrastrong and highly conductive MXene composite fibers.
- The developed fibers enable applications in smart textiles for wireless health monitoring, drone operation, and communication.
- This versatile strategy provides a general pathway for high-performance functional fiber fabrication.

