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One-Pot Mechanochemical Dual-Functionalization of Bi Powder: Constructing High-Loading Flake Bi@PDMS Composites for
Yifan Li1,2, Zi He3, Zhonglun Li3
1School of Minerals Processing and Bioengineering, Central South University, Changsha, 410083, China.
Small Methods
|December 10, 2025
Summary
This study introduces a novel method for creating lead-free X-ray shielding materials using modified bismuth nanoparticles. The flexible composite demonstrates high X-ray attenuation, outperforming lead for wearable applications.
Area of Science:
- Materials Science
- Nanotechnology
- Radiation Physics
Background:
- Traditional lead shielding poses toxicity and weight concerns.
- Unmodified bismuth fillers exhibit poor dispersion in polymer matrices.
- Developing lightweight, flexible, and effective X-ray shielding is crucial for advanced applications.
Purpose of the Study:
- To develop an improved "one-pot" ball milling method for modifying bismuth fillers.
- To create a flexible X-ray shielding composite with enhanced performance.
- To investigate the X-ray attenuation properties of bismuth-polymer composites.
Main Methods:
- Utilized a "one-pot" ball milling technique for in-situ silane modification of bismuth powder.
- Transformed bismuth powder into a flake-like morphology with covalent Si─O─Bi linkages.
- Dispersed modified bismuth (M-Bi) in polydimethylsiloxane (PDMS) at 70 wt% filler loading.
Main Results:
- Achieved uniform dispersion of hydrophobic M-Bi in PDMS, maintaining mechanical flexibility and thermal stability.
- The 0.2 cm-thick composite exhibited 92% X-ray shielding efficiency at 60 keV and 75% at 80 keV.
- Demonstrated superior radiation shielding performance compared to commercial lead shielding materials.
Conclusions:
- The developed method offers a scalable approach for producing lead-free, lightweight, and flexible X-ray shielding materials.
- The flake-like M-Bi@PDMS composite shows significant potential for wearable radiation protection.
- This research addresses limitations of conventional shielding and advances flexible radiation attenuation technologies.

