Sequential Spinodal Decompositions and Ordering Reactions in an As-Quenched Cr₃₉Co₁₈Fe₁₈Ni₁₈Al₇ High-Entropy Alloy

Constituent phases and their corresponding phase transformations are important in developing alloys. This study investigates the phase transformations of a Cr₃₉Co₁₈Fe₁₈Ni₁₈Al₇ HEA after annealing at and quenching from 1100 °C, 1200 °C and 1300 °C. The as-quenched alloy exhibits major body-centered cubic (BCC) and minor face-centered cubic (FCC) structures. The volume fraction of the BCC phase progressively increases as the annealing temperature is elevated. Upon cooling, the occurrence of spinodal decomposition in the high-temperature BCC phase leads to the formation of two distinct disordered BCC phases, BCC1 and BCC2, at a high temperature regime. The BCC1 phase acts as the matrix and is lean in Ni and Al concentrations, while the BCC2 phase presents as fine particles and is enriched in Ni and Al. As the temperature decreases, sequential spinodal decompositions occur in both BCC phases, giving rise to other product BCC phases. Upon further cooling, the Ni-Al-enriched BCC phases undergo ordering reactions, transforming into B2 phases. Consequently, the major phases in the matrix and fine particles are BCC and B2, respectively. In addition, the BCC matrix and B2 fine particles also contain B2 and BCC nanoparticles, respectively. The co-clustering and ordering effects of Ni and Al participate in the phase transformations of the as-quenched HEA. Correspondingly, the hardness increases with annealing temperature, which is attributed to the higher BCC phase fraction and the increasing number density of ordered B2 precipitates that collectively strengthen the matrix by impeding dislocation motion.