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Analysis of Deep-Learning Methods in an ISO/TS 15066-Compliant Human-Robot Safety Framework
David Bricher1, Andreas Müller1
1Institute of Robotics, Johannes Kepler University, 4040 Linz, Austria.
Sensors (Basel, Switzerland)
|December 11, 2025
Summary
This study presents a deep-learning-based human-robot-safety framework (HRSF) that dynamically adjusts robot speeds for safer, more efficient human-robot collaboration. The HRSF improves task efficiency by up to 15% compared to traditional safety systems.
Area of Science:
- Robotics
- Artificial Intelligence
- Human-Robot Interaction
Background:
- Collaborative robots (cobots) are increasingly used in manufacturing, requiring close human-robot proximity.
- Current safety standards (ISO/TS-15066) impose speed restrictions that can hinder collaborative task efficiency.
- Existing safety systems often lack the granularity to differentiate human body parts, leading to conservative operation.
Purpose of the Study:
- To introduce a novel deep-learning-based human-robot-safety framework (HRSF).
- To enable dynamic adaptation of robot velocities based on real-time human-robot separation distance.
- To maintain safety by adhering to biomechanical force and pressure limits while optimizing task efficiency.
Main Methods:
- Investigated four deep learning approaches for human body extraction: recognition, segmentation, pose estimation, and body part segmentation.
- Developed a framework that differentiates individual human body parts from the environment.
- Implemented dynamic velocity adjustments for robot control based on proximity and safety constraints.
Main Results:
- The proposed HRSF successfully differentiated human body parts, enabling more nuanced safety responses.
- Experiments showed a quantitative reduction in cycle time by up to 15% compared to conventional safety technologies.
- The framework demonstrated the potential for significantly improved efficiency in collaborative manufacturing tasks.
Conclusions:
- The deep-learning-based HRSF offers a significant advancement in human-robot collaboration safety and efficiency.
- By dynamically adapting robot behavior to individual human body parts, the framework overcomes limitations of conventional safety systems.
- This approach paves the way for more integrated and productive human-robot workspaces.
