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Bulk Tea Shoot Detection and Profiling Method for Tea Plucking Machines Using an RGB-D Camera.
Yuyang Cai1, Xurui Li2,3, Wenyu Yi4
1School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China.
Sensors (Basel, Switzerland)
|December 11, 2025
Summary
This study introduces an automatic cutter profiling method using RGB-D cameras for mechanized tea plucking. The innovative approach enhances efficiency and quality in tea harvesting, addressing labor shortages and an aging population in rural areas.
Area of Science:
- Agricultural Engineering
- Robotics
- Computer Vision
Background:
- Addressing the urgent need for mechanized tea plucking due to rural labor shortages and an aging population.
- Highlighting the limitations of existing tea plucking machines in hilly terrains, particularly in cutter profiling performance.
Purpose of the Study:
- To develop and validate an automatic cutter profiling method for bulk tea harvesting using RGB-D camera technology.
- To improve the efficiency and quality of mechanized tea plucking, especially in challenging environments.
Main Methods:
- Utilizing an RGB-D camera to capture depth information of tea shoots.
- Employing improved super-green features and the Otsu method for shoot detection and segmentation under varying lighting.
- Generating cutting poses based on depth values for precise cutter profiling controlled by an upper computer system.
Main Results:
- Achieved an average bud and leaf integrity rate of 81.2%, leakage rate of 0.91%, and loss rate of 0.66%.
- Demonstrated a qualified rate of 90.4% for harvested bulk tea shoots.
- Confirmed improved cutting pose calculation accuracy and adherence to machine plucking quality standards.
Conclusions:
- The proposed automatic cutter profiling method effectively addresses challenges in mechanized tea plucking.
- The system enhances harvesting efficiency and ensures harvested tea meets quality standards for processing.
- This technology offers a viable solution for modernizing tea plantations facing labor constraints.

