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Related Experiment Video

Updated: Jan 8, 2026

Author Spotlight: Innovative Microneedle-Based Strategies for Enhanced Exosome Delivery and Stability
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Author Spotlight: Innovative Microneedle-Based Strategies for Enhanced Exosome Delivery and Stability

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Machine learning-driven insights into the mechanical performance of polymeric microneedle array patches.

Xue Yao Liew1, Jing Yi Lee2, Jia Yee Ong2

  • 1School of Computer Sciences, Universiti Sains Malaysia, 11800, USM, Penang, Malaysia.

Journal of Controlled Release : Official Journal of the Controlled Release Society
|December 11, 2025
PubMed
Summary

Machine learning models predict microneedle array patch mechanical performance using literature data. This approach streamlines development for transdermal drug delivery systems by identifying key formulation factors.

Keywords:
In vitro skin insertionMachine learningMechanical strengthMicroneedlesPolymer

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Area of Science:

  • Pharmaceutical Sciences
  • Materials Science
  • Biomedical Engineering

Background:

  • Microneedle array patches (MAP) are crucial for transdermal drug delivery, requiring robust mechanical properties for skin penetration.
  • Predicting MAP mechanical performance is essential but challenging, necessitating efficient methods for formulation development.
  • Artificial intelligence and machine learning (ML) offer promising solutions for accelerating pharmaceutical research and reducing experimental efforts.

Purpose of the Study:

  • To apply ML algorithms to predict the mechanical properties of polymeric MAP.
  • To leverage literature-mined data for developing predictive models of MAP mechanical performance.
  • To identify key formulation parameters influencing the mechanical behavior of MAP.

Main Methods:

  • Extracted data from 148 publications, encompassing 313 unique formulations.
  • Applied various ML algorithms, including gradient boosting, to predict mechanical properties like failure force and skin insertion.
  • Focused on predicting in vitro skin insertion due to limited ex vivo data availability.

Main Results:

  • Gradient boosting emerged as the most effective ML model for predicting failure force (±0.467 N error) and in vitro skin insertion (±7.781% error).
  • Key predictors identified include microneedle dimensions (inter-needle spacing, height, volume), polymer content, and molecular weight.
  • The study successfully demonstrated the predictive power of ML models using existing literature data.

Conclusions:

  • ML models can accurately predict the mechanical properties of polymeric MAP from literature data.
  • This approach significantly aids in streamlining the development of effective transdermal drug delivery systems.
  • Understanding the influence of microneedle design and material properties is critical for optimizing MAP performance.