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Low-overload internal ballistics in UAV ejection using multiple time-sequenced compressed-air chambers
Tian Li1,2,3, Zhai-Jun Lu1,2,3, Zhi-Fu Wang4,5,6
1Frontiers Science Center for Extreme Flows and Energies, Central South University, Changsha, 410075, China.
Scientific Reports
|December 12, 2025
Summary
A novel multi-chamber ejection system significantly reduces launch overload for unmanned aerial vehicles (UAVs) by using time-sequenced actuation. This method achieves high launch velocity with lower structural stress, improving UAV design and cost.
Area of Science:
- Aerospace Engineering
- Mechanical Engineering
- Applied Physics
Background:
- Compressed-air ejection systems launch unmanned aerial vehicles (UAVs) using high flow rates, causing significant overloads.
- These overloads impose strict structural requirements on UAVs, increasing weight and cost.
Purpose of the Study:
- To propose and analyze a multi-chamber ejection method with time-sequenced actuation for UAVs.
- To reduce launch overload while maintaining high launch velocity.
Main Methods:
- Developed and validated an internal ballistics model incorporating real-gas properties for UAV compressed-air ejection.
- Simulated the performance of multi-chamber (two or three) ejection systems with varied chamber configurations.
Main Results:
- Multi-chamber systems significantly reduced maximum overload compared to single-chamber systems.
- Overload reductions were 20.91% (two identical chambers), 26.08% (two different chambers), and 33.24% (three different chambers).
- The required muzzle velocity was maintained across all tested configurations.
Conclusions:
- The proposed multi-chamber ejection strategy effectively mitigates launch overload for UAVs.
- This approach offers a viable solution for designing lighter and more cost-effective UAVs.
- Time-sequenced actuation in multi-chamber systems is key to balancing launch performance and structural integrity.
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