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Multifunctional SBS-Based Strain Sensor on Interfacial Self-Assembly with Synergistic Conductive Network for Human
Hanlin Song1, Xushen Lu1, Yuxin He1,2
1School of Chemistry and Chemical Engineering, Henan University of Science and Technology, Luoyang, Henan 471023, P.R. China.
ACS Applied Materials & Interfaces
|December 17, 2025
Summary
This study introduces a new graphene-carbon nanotube (Gr-CNTs)/styrene-butadiene-styrene (SBS) composite film for flexible strain sensors. The innovative Gr-CNTs/SBS composite film offers high sensitivity and a wide detection range for various applications.
Area of Science:
- Materials Science
- Nanotechnology
- Polymer Science
Background:
- Flexible strain sensors based on styrene-butadiene-styrene block copolymers (SBS) face limitations in sensitivity, multifunctionality, fabrication, and cost.
- Existing sensors struggle to meet the demands of practical applications requiring high performance and versatility.
Purpose of the Study:
- To develop a facile fabrication strategy for advanced flexible strain sensors.
- To enhance the sensitivity, response range, and multifunctional capabilities of SBS-based sensors.
- To address the limitations of current flexible strain sensor technologies.
Main Methods:
- Fabrication of graphene-carbon nanotube (Gr-CNTs)/SBS composite films (GCSCF) via oil-water interfacial self-assembly.
- Selective embedding of Gr-CNT hybrid conductive particles on one SBS surface, creating an insulating layer on the other.
- Introduction of microcrack structures on the Gr-CNT-embedded surface through a prestretching process.
Main Results:
- The synergistic conductive network of Gr and CNTs provides a wide response range.
- Microcrack structures enhance sensitivity, achieving a maximum gauge factor (GF) of 63,932 within the 110-132.5% strain range.
- The GCSCF sensor demonstrates a broad strain detection range (0.05-132.5%), rapid response/recovery times (126/112 ms), and capability for human motion detection, electronic skin, and underwater signal transmission.
- Excellent Joule heat management and temperature-sensing capabilities were also observed.
Conclusions:
- The developed Gr-CNTs/SBS composite film offers a promising solution for high-performance flexible strain sensors.
- The facile fabrication method and enhanced properties overcome key challenges in current sensor technology.
- The sensor's versatility extends to applications in human-computer interaction, electronic skin, and advanced signal transmission.

