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A quantitative detection method for maize kernel broken rate based on the optimisation of the MSA transformer

Yongkun Qiao1, Mengmeng Qiao1, Chenlong Fan1

  • 1College of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, China.

Food Research International (Ottawa, Ont.)
|December 18, 2025
PubMed
Summary
This summary is machine-generated.

A new machine vision and deep learning model accurately quantifies maize kernel breakage rates. This advanced system, the MSA Transformer, offers precise food quality assessment and improves economic returns in mechanized harvesting.

Keywords:
Broken grain rateDeep learningFood quality inspectionImage processingMachine visionMaize kernels

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Area of Science:

  • Agricultural Engineering
  • Computer Vision
  • Machine Learning

Background:

  • Mechanized harvesting of maize kernels leads to breakage, impacting food quality and profitability.
  • Existing detection methods for kernel breakage are qualitative and lack precision.
  • Accurate quantitative assessment of maize kernel breakage is crucial for quality control.

Purpose of the Study:

  • To develop a quantitative detection model for maize kernel breakage rate using machine vision and deep learning.
  • To create an improved Transformer-based deep learning model (MSA Transformer) for enhanced feature extraction and classification.
  • To provide a reliable method for assessing food quality in agricultural products.

Main Methods:

  • Extracted 27 geometric, shape, color, and texture features from maize kernel images.
  • Developed an improved Transformer model (MSA Transformer) with multi-scale feature fusion and attention mechanisms.
  • Utilized parallel branches for multi-granularity feature extraction and global/local attention for salient information enhancement.

Main Results:

  • The MSA Transformer achieved 98.03% classification accuracy, surpassing the standard Transformer by 2%.
  • Achieved high performance metrics: 99.13% average precision, 98.03% recall, and 97.87% F1-score.
  • Quantitative detection model showed strong correlation (R²=0.9887) with actual measurements, with a low relative error (~6%).

Conclusions:

  • The developed MSA Transformer model provides accurate and efficient quantitative detection of maize kernel breakage.
  • Color and texture features are key for classification, while geometric features are important for mass prediction.
  • This research establishes a foundation for real-time, quantitative food quality assessment in agricultural production.