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Generative machine learning-based framework for reverse design of puncture needle deflection curves.

Yaozong Huang1, Fan Zhang1, Fanyang Zhang1

  • 1Laboratory of Intelligent Control and Robotics, Shanghai University of Engineering Science, Shanghai, People's Republic of China.

Computer Methods in Biomechanics and Biomedical Engineering
|December 20, 2025
PubMed
Summary

This study presents a machine learning framework for designing medical needles that precisely navigate soft tissues. The generative model optimizes needle tip parameters for accurate deflection curves, enhancing surgical precision.

Keywords:
Needle tip deflectionensemble learningfinite element analysisgenerative machine learninginverse designmedical devices

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Area of Science:

  • Medical device design
  • Machine learning applications
  • Biomedical engineering

Background:

  • Precise navigation of medical needles in soft tissues remains a significant challenge.
  • Current methods for designing needle trajectories lack adaptability and precision.

Purpose of the Study:

  • To develop a generative machine learning framework for the reverse design of puncture needle deflection curves.
  • To derive optimal needle tip design parameters for precise navigation in soft tissues.

Main Methods:

  • A generative machine learning framework with reverse prediction and forward validation components.
  • A needle-tissue interaction physics model based on Euler-Bernoulli beam theory.
  • Generation of 10,000 datasets via parametric sampling and application of ensemble learning.

Main Results:

  • Curve classifier achieved F1 scores from 0.945 to 0.969; deflection curve regressor showed R² of 0.9981 with 0.0008 mm average error.
  • Average relative error for predicted design parameters was within 5%, reduced by 4.3% using ensemble learning.
  • Validated optimal design showed excellent agreement with target trajectory (NRMSE 1.15903E-4, deviation ±0.3 mm).

Conclusions:

  • The framework provides an efficient solution for precise medical needle tip design.
  • This study establishes a new paradigm for intelligent medical device design.
  • The developed model enables accurate prediction and optimization of needle deflection curves for targeted tissue navigation.