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Updated: Jan 7, 2026

05:49
Laser Micromachining for Polymer Surface Topography Design
Published on: September 19, 2025
402
Surface Modification of Polyetheretherketone (PEEK) via Femtosecond Laser Microprocessing for Enhanced Bioactivity: A
Liliya Angelova1, Emil Filipov1, Georgi Avdeev2
1Institute of Electronics, Bulgarian Academy of Sciences, 1784 Sofia, Bulgaria.
Bioengineering (Basel, Switzerland)
|December 30, 2025
Summary
Femtosecond laser processing creates hierarchical surface textures on polyetheretherketone (PEEK) implants. This novel approach enhances PEEK
Area of Science:
- Biomaterials Engineering
- Orthopedic Surgery
- Surface Science
Background:
- Polyetheretherketone (PEEK) offers excellent biocompatibility and mechanical properties for orthopedic implants.
- PEEK's poor osseointegration due to chemical inertness limits its clinical success.
- Advancements in orthopedic implants drive the need for improved biomaterials.
Purpose of the Study:
- To investigate femtosecond (fs) laser-induced surface modifications on PEEK.
- To enhance PEEK's bioactivity and osseointegration for orthopedic applications.
- To develop a sustainable method for PEEK surface functionalization.
Main Methods:
- Fabrication of micro- and nanoscale surface textures on PEEK using fs laser.
- Precise control of laser parameters (power, hatch spacing, scanning velocity).
- Characterization using SEM, EDX, XRD, micro-Raman, 3D profilometry, and contact angle measurements.
Main Results:
- Fs laser processing created hierarchical topographies on PEEK surfaces.
- Surface morphology was significantly increased by laser microprocessing.
- Preliminary biological evaluation indicated potential for enhanced osseointegration.
Conclusions:
- Fs laser structuring is a feasible, reproducible, and eco-friendly method for PEEK biofunctionalization.
- Hierarchical surface modifications show promise for improving osseointegration in orthopedic implants.
- This technique offers a sustainable approach for developing advanced PEEK-based orthopedic devices.

