Numerical Investigation on Tensile and Compressive Properties of 3D Four-Directional Braided Composites

This study investigates the influence of braiding angles on the mechanical behavior and damage mechanisms of three-dimensional (3D) braided composites under uniaxial compressive and tensile loading. By integrating uniaxial compression and tension tests with finite element (FE) analysis, the relationships between mesoscale damage initiation, propagation, and the macroscopic mechanical properties were revealed. Results demonstrate that the 3D4d-20° model exhibits higher stiffness and compressive strength but lower compressive failure strain compared to the 3D4d-40° model, attributed to differences in fiber spatial arrangement and matrix cracking propagation. Conversely, the 3D4d-40° model shows enhanced tensile performance but greater matrix-dominated damage under tension. Moreover, as the braiding angle increases, the ratio of tensile strength to compressive strength in 3D braided composites decreases accordingly. Comparative analysis of damage evolution pathways reveals that smaller braiding angles (20°) initiate damage earlier under compression, while larger angles (40°) promote transverse fiber bundle failure and matrix degradation. This research not only elucidates the underlying microscale damage mechanisms of 3D braided composites under compression loading but also highlights the differences in damage patterns between compressive and tensile loading, providing theoretical foundations for structural design and performance optimization of such composite materials. Future work will focus on incorporating interfacial effects and manufacturing-induced defects to refine the model further.