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Low-Loss Multimode Waveguide Bends with Direct Laser Writing in Polymer.
Tigran Baghdasaryan1, Neshteh Kourian1,2, Mushegh Rafayelyan2
1Vrije Universiteit Brussel, Department of Applied Physics and Photonics, Brussels Photonics, Pleinlaan 2, 1050 Brussel, Belgium.
Micromachines
|December 31, 2025
Summary
Designing compact integrated photonic circuits is easier with optimized waveguide bends. Smaller waveguides (2-4 µm) and lower Bézier parameters minimize loss for 90° and S-bends using two-photon polymerization direct laser writing.
Area of Science:
- Integrated photonics
- Nanofabrication
- Computational electromagnetics
Background:
- Waveguide bends are essential for routing in integrated photonic circuits.
- Designing compact bends in air-clad polymer waveguides via two-photon polymerization direct laser writing (2PP-DLW) is challenging due to multimode effects.
Purpose of the Study:
- To systematically model and optimize Bézier-shaped 90° and S-bends for 2PP-DLW polymer waveguides.
- To establish design guidelines for achieving low loss and high compactness in 3D photonic circuits.
Main Methods:
- Utilized a variational Finite-Difference Time-Domain (FDTD) solver for systematic modeling.
- Investigated the impact of bend span, curvature, and waveguide dimensions (widths 2-4 µm) on optical performance.
- Explored Bézier parameters (B = 0-0.2) to control bend shape.
Main Results:
- Smaller waveguides (2-4 µm) and lower Bézier parameters (B=0-0.2) significantly reduce bend losses.
- Achieved near-unity transmission for 90° bends with spans of 20-30 µm.
- Demonstrated feasibility of aspect ratios below 1 for compact S-bends.
- Identified a 2 µm waveguide width as an optimal balance between performance and fabrication limits.
Conclusions:
- Optimized design rules enable low-loss, space-efficient 3D photonic circuits using 2PP-DLW.
- Simulation-driven optimization is crucial for maximizing the potential of 2PP-DLW technology.
- Findings provide insights for future integrated photonic device architectures.

