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From Wearable Sensor Networks to Markerless Motion Capture for Instrumental-Based Biomechanical Risk Assessment in

Irene Gennarelli1,2, Tiwana Varrecchia2, Giorgia Chini2

  • 1Department of Mathematics, Computer Science and Physics, University of Udine, Via Palladio 8, 33100 Udine, Italy.

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|December 31, 2025
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Summary
This summary is machine-generated.

Markerless (ML) motion capture offers accurate and repeatable biomechanical risk assessments for manual material handling, outperforming wearable sensors in evaluating lifting tasks and aiding AI development for injury prevention.

Keywords:
biomechanical risk assessmentmarkerless motion capturewearable sensor network

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Area of Science:

  • Ergonomics and Occupational Biomechanics
  • Human-Computer Interaction
  • Wearable Technology

Background:

  • Manual material handling is a primary cause of work-related low-back disorders.
  • Accurate biomechanical risk assessment is crucial for effective prevention strategies.
  • Existing wearable sensor networks have limitations in ergonomics assessments.

Purpose of the Study:

  • To compare markerless (ML) motion capture with wearable sensor networks for evaluating lifting tasks.
  • To assess the accuracy and consistency of ML systems in calculating biomechanical risk metrics (RWL, LI).
  • To explore the potential of ML for training AI algorithms in automatic biomechanical risk classification.

Main Methods:

  • Twenty-eight workers performed standardized lifting tasks under varying risk conditions.
  • Kinematic variables were captured using both wearable sensor networks and a multi-camera ML system.
  • Data were analyzed to compute Recommended Weight Limit (RWL) and Lifting Index (LI) based on the revised NIOSH equation.

Main Results:

  • ML systems demonstrated closer agreement with reference benchmarks and lower variability compared to wearable sensors, except at low risk levels (LI=1).
  • Significant differences were observed between the two systems for most kinematic measures.
  • ML-based kinematic data achieved comparable accuracy to wearable systems for automatic biomechanical risk classification.

Conclusions:

  • Markerless motion capture technology shows significant potential for accurate, repeatable, and cost-effective biomechanical risk assessment in occupational ergonomics.
  • ML systems offer a promising alternative to wearable sensors for evaluating demanding lifting tasks.
  • ML approaches can provide valuable input for developing AI-driven tools for automated ergonomic risk assessment.