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Multi-Task Deep Learning for Surface Metrology.

Dawid Kucharski1, Adam Gąska2, Tomasz Kowaluk3

  • 1Division of Metrology and Measurement Systems, Institute of Mechanical Technology, Faculty of Mechanical Engineering, Poznan University of Technology, 60-965 Poznan, Poland.

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|December 31, 2025
PubMed
Summary
This summary is machine-generated.

A deep learning framework accurately predicts surface texture parameters and their uncertainties from tactile and optical measurements. This tool aids instrument selection and acceptance in metrology.

Keywords:
artificial intelligenceconformal predictiondeep learningsurface metrologyuncertainty quantification

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Area of Science:

  • Metrology
  • Machine Learning
  • Surface Science

Background:

  • Surface texture parameters are crucial for product performance and quality control.
  • Accurate prediction of surface parameters and their uncertainties is essential for reliable metrological workflows.
  • Existing methods often struggle to integrate data from diverse measurement systems and provide reliable uncertainty estimations.

Purpose of the Study:

  • To develop a reproducible deep learning framework for predicting surface texture parameters and their standard uncertainties.
  • To jointly classify measurement system types and regress key surface parameters (Ra, Rz, RONt) and their uncertainties.
  • To provide calibrated predictions for informed instrument selection and acceptance decisions.

Main Methods:

  • Utilized a multi-instrument dataset encompassing tactile and optical measurement systems.
  • Developed a deep learning framework with separate regression heads for surface parameters and their uncertainties.
  • Employed quantile and heteroscedastic regression for uncertainty modeling, with post hoc conformal calibration.
  • Implemented single-target regressors and a classifier for measurement system type.

Main Results:

  • High prediction fidelity for surface parameters (Ra, Rz, RONt) and their standard uncertainties (Ra, Rz).
  • Achieved 92.85% accuracy in classifying measurement system types.
  • Demonstrated that single-target models outperform naive multi-output models, avoiding negative transfer.
  • Identified challenges in learning the standard uncertainty of RONt.

Conclusions:

  • The developed deep learning framework offers a reproducible and accurate method for surface metrology.
  • Calibrated predictions enhance the reliability of surface parameter and uncertainty estimations.
  • The framework supports informed decision-making in instrument selection and acceptance within metrological workflows.