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Laser-Induced Graphene on Polyimide: Material Characterization Toward Strain-Sensing Applications
Yessenia Ibeth Paucar1, Fernando Pantoja-Suárez1, Enric Bertran-Serra2,3
1Materials Department, Faculty of Mechanical Engineering, Escuela Politécnica Nacional, Ladrón de Guevara E11-253, P.O. Box 17-01-2759, Quito 170525, Ecuador.
Sensors (Basel, Switzerland)
|December 31, 2025
Summary
This study shows that laser power is key for making good graphene strain sensors. High laser power creates better sensors, while more laser passes decrease performance, offering a low-cost fabrication method.
Area of Science:
- Materials Science
- Nanotechnology
- Sensor Technology
Background:
- Laser-induced graphene (LIG) fabrication is a promising method for creating advanced materials.
- Graphene-based strain sensors require specific properties like conductivity and mechanical stability for effective deformation sensing.
Purpose of the Study:
- To investigate the influence of laser power, focal length, and number of passes on LIG strain sensor fabrication.
- To optimize the LIG process for enhanced sensor performance, including conductivity, mechanical stability, and sensitivity.
Main Methods:
- Fabrication of graphene on polyimide substrates using a 450 nm diode laser.
- Morphological analysis via Scanning Electron Microscopy (SEM) and Raman spectroscopy.
- Electrical characterization using the Van der Pauw method and three-point bending tests.
Main Results:
- Laser power significantly impacts graphene quality and sensor performance.
- Focal length showed a negligible effect on sensor characteristics.
- Increased laser passes degraded material quality and reduced sensor sensitivity.
Conclusions:
- Laser power is the critical parameter for fabricating high-performance graphene strain sensors.
- A commercial diode laser can be used for scalable and affordable LIG strain sensor production.
- This method presents a viable, cost-effective alternative for sensor fabrication.

