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Published on: November 14, 2025
712
3D Printed Flexible Piezoelectric Sensors for Integrated Hybrid Electronics
Daniel Wai Hou Ng1, Hassene Ben Atitallah2, Ghazaleh Haghiashtiani2
1Department of Mechanical Engineering, University of Minnesota, Minneapolis, MN, USA.
Small (Weinheim an Der Bergstrasse, Germany)
|December 31, 2025
Summary
3D printing enables high-performance piezoelectric devices using PVDF-TrFE ink. This advancement is crucial for developing wearable electronics, soft robotics, and advanced human-machine interfaces.
Area of Science:
- Materials Science
- Additive Manufacturing
- Robotics
Background:
- Smart materials, particularly piezoelectrics, are vital for responsive systems due to their sensing and actuating capabilities.
- 3D printing offers a platform for integrating smart materials into complex, multifunctional devices.
Purpose of the Study:
- To develop a direct-ink-writing (DIW) 3D printing method for flexible piezoelectric devices.
- To optimize electrical poling conditions for enhanced piezoelectric performance.
- To demonstrate the fabrication of functional smart devices using 3D printed piezoelectric materials.
Main Methods:
- Utilized solution-processed poly(vinylidene fluoride-co-trifluoroethylene) (PVDF-TrFE) as the functional ink for DIW 3D printing.
- Conducted ferroelectric and actuation-based characterizations to optimize poling.
- Fabricated three proof-of-concept devices: a wearable human-machine interface, an electronic skin, and a hybrid electronic system.
Main Results:
- Achieved high-performance 3D printed PVDF-TrFE transducers with a d31 coefficient of 12.70 ± 0.71 pC·N-1.
- Successfully fabricated functional wearable piezoelectric sensors and integrated them into smart devices.
- Demonstrated the versatility of 3D printing for creating multifunctional hybrid electronic systems.
Conclusions:
- 3D printing is a viable method for fabricating high-performance piezoelectric materials and devices.
- The developed approach enables the creation of wearable piezoelectric sensors for various applications.
- 3D printing facilitates the seamless integration of multifunctional hybrid electronic systems.
Keywords:
3d printinghuman‐machine interfaceslight‐emitting diodespiezoelectric polymerswearable electronics
