Reducing Iron Oxide Content in Phosphoric Acid Using Polyacrylates and Phosphonic Acids
Gustavo Paiva Ribeiro1, Sandra Cristina Dantas2, Eloízio Júlio Ribeiro1
1Faculdade de Engenharia Química, Universidade Federal de Uberlândia, Avenida João Naves de Ávila 2121, Bloco 1 K, Campus Santa Mônica, Uberlândia, Minas Gerais CEP 38408-144, Brazil.
Iron oxides in phosphoric acid reduce fertilizer quality. A diethylenetriamine penta (phosphonic methylene) (DTPMP) solution effectively removed iron oxides, improving the P2O5/Fe2O3 ratio by 59%.
Area of Science:
- Chemical Engineering
- Agricultural Chemistry
- Inorganic Chemistry
Background:
- Phosphoric acid is crucial for phosphate fertilizers, but iron oxide contaminants decrease fertilizer quality and value.
- Brazilian phosphate rocks, often from igneous sources, contain high iron oxide levels, posing processing challenges.
- Complete iron oxide removal during industrial concentration is unfeasible due to phosphate loss.
Purpose of the Study:
- To evaluate two compounds for removing iron oxides from phosphoric acid.
- To improve the quality of phosphoric acid produced from high-contaminant phosphate ores.
- To enable the utilization of phosphate rock concentrates with elevated contaminant levels.
Main Methods:
- Tested a polyacrylate/phosphonic acid mixture and a 60% diethylenetriamine penta (phosphonic methylene) (DTPMP) solution.
- Assessed iron oxide removal efficiency and impact on the P2O5/Fe2O3 ratio.
- Determined optimal reaction conditions: 55°C, 14h precipitation time, 5.57% DTPMP (w/w).
Main Results:
- The polyacrylate mixture showed limited effectiveness in contaminant removal.
- The DTPMP solution acted as an effective iron chelating agent.
- Fe2O3 content was reduced by 40%, and the P2O5/Fe2O3 ratio increased by 59%.
Conclusions:
- Diethylenetriamine penta (phosphonic methylene) (DTPMP) is an effective chelating agent for removing iron oxides from phosphoric acid.
- Optimized DTPMP treatment significantly enhances phosphoric acid quality for fertilizer production.
- This method offers a viable solution for processing high-iron phosphate ores, improving economic feasibility.
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