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Mechanical Behavior and Predictive Modeling of Cementitious Composites Incorporating Recycled HDPE
Omer Fatih Sancak1, Muhammet Zeki Ozyurt2
1Department of Construction Technology, Dogus University, Istanbul 34722, Turkey.
Polymers
|January 10, 2026
Summary
This study explores using High-Density Polyethylene (HDPE) in concrete to recycle plastic waste. While HDPE reduces concrete strength and density, new predictive models accurately estimate its impact on mechanical performance.
Area of Science:
- Materials Science
- Civil Engineering
- Environmental Science
Background:
- Plastic waste, particularly High-Density Polyethylene (HDPE), presents a significant environmental challenge.
- Recycling plastic waste into construction materials offers a sustainable solution for waste management.
- Incorporating recycled materials into concrete requires understanding their impact on mechanical properties.
Purpose of the Study:
- To investigate the feasibility of using HDPE granules as fine aggregate replacements in concrete.
- To quantify the effects of varying HDPE substitution rates on concrete's physical and mechanical properties.
- To develop and validate predictive models for assessing HDPE's influence on cementitious composites.
Main Methods:
- High-Density Polyethylene (HDPE) granules were used to replace fine aggregate in concrete at 10%, 20%, and 30% by volume.
- Standard tests were conducted to evaluate slump, density, compressive strength, tensile strength, flexural strength, modulus of elasticity, and strain.
- A comprehensive database combining experimental results with existing literature data was created for model development.
Main Results:
- Increasing HDPE substitution rates led to decreased compressive strength (12-34%), tensile strength (7-23%), flexural strength (6-21%), and modulus of elasticity (15-34%).
- Axial and lateral strain values increased by 4-44%, while density (3-9%) and slump (4-19%) decreased with higher HDPE content.
- Developed exponential equations accurately predicted mechanical properties, outperforming existing models in statistical evaluations.
Conclusions:
- HDPE can be utilized as a fine aggregate replacement in concrete, contributing to plastic waste recycling.
- While HDPE incorporation negatively impacts concrete's mechanical strength, its effect on strain capacity is positive.
- The proposed predictive models offer a reliable tool for assessing the mechanical performance of HDPE-modified cementitious composites.
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